We are leading Cyclone Separator manufacturers in India. Wintech Supply present a machine designed for separating particles from air, gas, or liquid streams without using filters. The particles settle down and remain at the base of the unit, and the cleaved fluid is exhaled from the 'top'.
Top Industrial Cyclone Separator Manufacturers in India Ensure Quality and Efficiency:
Cyclone Separator is also an example of meeting state-wide standards for the control of air pollution and makes the process cost-effective. It requires little maintenance-suitable for the separation of coarse particles. Still, it doesn't favour the separation of very fine particles by means of this type of device. A simple design coupled with high-temperature and -pressure resistance makes these devices preferred for even higher levels of industrial applications.
Types of Cyclone Separator:
As Cyclone Separator Suppliers in India, we design a wide range of innovative, sustainable solutions for air pollution control, like wet scrubbers and FGD systems, and integrate them with advanced SO₂ reduction and high-efficiency dust filtration. The following are some of its types.
- Reverse-Flow (Tangential) Cyclone: Have a tangential inlet, causing gas and particles to enter tangentially and spiral down the cyclone walls, while heavier particles are centrifugally separated.
- Straight-Through-Flow Cyclones: Consist of an axial inlet, wherein gases enter at one end and come out at the other end, separating particles in a straight-through flow path.
- Multi-Cyclone Separators: Comprise numerous small-diameter cyclones in parallel, improving dust-removal efficiency by increasing residence time and centrifugal force.
- Hydro Cyclone Separation: Applies when the material being separated is a liquid stream containing solids of heavier density than the liquid.
- Gas Cyclone Separator: Designed for solid particles separation from gas streams, gas cyclone separators are widely used in various industrial applications for dust collecting and air cleaning.
Technical Specifications Cyclone Separator:
We are a premier supplier of Cyclone Separator in India, specializing in custom-built solutions tailored to specific industrial needs.
| Specifications |
Details |
| Material |
Mild Steel (MS), Stainless Steel (SS304, SS316), FRP |
| Separation Efficiency |
Up to 99% (for particles above 10 microns) |
| Inlet Air Velocity |
10 – 30 m/s |
| Pressure Drop |
50 – 200 mm WC |
| Flow Rate |
500 – 200,000 m³/hr |
| Temperature Range |
Up to 600°C (varies based on material selection) |
| Particle Size Removal |
5 – 100 microns |
| Outlet Emission Levels |
As per CPCB & industrial regulatory norms |
| Construction Type |
Single, Multi-Cyclone, Reverse Flow, Wet Cyclone |
| Installation |
Horizontal / Vertical |
| Application Areas |
Cement, Steel, Power Plants, Food Processing, Pharma |
Benefits of Using Our Cyclone Separator in India:
As renowned Cyclone Separator Manufacturers in India, we design high-efficiency filtration systems that ensure superior dust control and regulatory compliance.
- Effective Air Pollution Control: Organization and effectiveness for air pollution are possible. The separators of cyclone dust are quite efficient in removing the dust, ash, and particulates that are entrained in the exhaust of industrial establishments, hence developing the air quality and complying with the pollution control law. In certain industries, cyclone separators are combined with a bag filter to improve the filtration of smaller particles.
- Cost-Effective and Requires Less Maintenance: Simple in design without moving areas; requires so less maintenance and thus has a low cost of maintenance and high operational efficiency.
- Sturdiness and Heat Resistance: They can spare those cyclone separators against these extreme temperatures and unsuitable industrial conditions that would give them long-lasting service.
- Energy-Efficient Operation: These engines use centrifugal force for separation, less high power consumption and hence energy savings economic and sustainable industries.
- Wide Applicability in Industry: Cyclonic separators are very useful in various applications, from cement through steel in pharmaceuticals and food. They provide good dust control in addition to high effectiveness in different processes.
Innovative Features Provided by Cyclone Separator Manufacturers in India:
This system separates particles from air, gas, or liquid streams using vortex separation, and doesn't require any filters.
They are designed to handle rough situations. These cyclone separators are also designed to withstand extended use.
A variety of applications are employed to achieve optimum precision while consuming the least amount of energy.
It occupies less floor space and is therefore ideal to use in small spaces.
This is intended to provide a time-saving option of allowing for easy maintenance and cleaning.
Simple to operate, particularly for those with less experience, with smooth operation.
Applications of Cyclone Separator:
As a premier Cyclone Separator Suppliers in India, we deliver high-performance dust separation solutions engineered for various industrial applications. The following are applications of Cyclone Separator in India.
- Food Processing Sector: The removal of food dust, husk, and fine particles from food production sites is a key aspect of hygiene and safety regulation.
- Oil & Gas Sector: The removal of sand, dust, and other particulates from gas and crude oil refining processes helps to minimize wear and tear on machinery and pipelines.
- Mining & Mineral Processing: Sifts away mass amounts of dust, dirt, and fine particulate matter from raw mined materials to ensure clean air and minimize uncouth environmental impact.
- Agriculture & Grain Processing: Grain mills and seed-processing plants use these products to remove husks, chaff, and dust to deliver a better-quality and safer end product.
- Automotive & Paint Industry: These media remove paint overspray, metal dust, and fumes generated during the coating and finishing processes, thus preventing pollution and also enhancing workplace safety.
Being one of the best Cyclone Separator Manufacturers in India, Wintech Supply offers high-efficiency dust separation solutions for various industries. With the cyclone separators, the removal of particles can be confirmed up to ninety nine per cent, thus, having advantages such as lower cost, less maintenance, energy-efficient performance from the air pollution control aspect. They also manufacture strong, heat-resistant products compatible with the CPCB norms. Wintech provides a solution for the cement, steel, food processing, oil and gas, and mining industries.
