WinTech Supply is a leading Coal
Crusher Manufacturers in India. The coal crusher is the machine that minimizes coal size
into smaller pieces which are easier to handle for various industrial applications, such as
power generation, cement production, and metal manufacturing.
Trusted Coal Crusher Manufacturers in India - Quality and Efficiency:
Coal Crusher facilitates efficient combustion by providing a uniform coal particle size.
These machines work using application of force by compressive, impact or shear mechanism. A
well-designed coal crusher improves output, minimizes loss, and maximizes operational
efficiency. Such a modern coal crusher combines features for dust suppression, automation,
and wear resistance for life preservation and environmental compliance.
Types of Coal Crusher:
As a Manufacturer of Coal Crusher in India, we design innovative, eco-friendly solutions. The
following are the types some of its types.
- Jaw Crushing: Uses compressive force to crush big pieces of coal
into small pieces. Appropriate for primary crushing in mining and power plants.
Requires low maintenance and provides uniform output. Durable and efficient for
high-capacity operations.
- Hammer Mill Crusher: Pulverizes coal with high-speed rotating
hammers into fine particles. Used for secondary or tertiary crushing in cement and
power plants. Offers efficient operation for soft to medium-hard coal with
adjustable output size, but has wearing parts.
- Impact Crusher: Crushes by impacting coal against breaker plates.
Best for achieving uniform coal sizes in bulk processing industries. Processes both
hard and soft coals. Reduces fines generation, thus improving product quality.
- Roll Crusher: Crushes coal between two self-rotating rollers. Good
for producing uniformly sized coal for industrial furnaces. Has low dust emission,
contributing to environmental friendliness. Used for crushing medium-hard to soft
coals.
Technical Specifications Coal Crusher:
As Coal Crusher
Manufacturers in India, we develop customized solutions that go beyond
conventional designs. Our crushers are engineered for precision, best seamless performance
in diverse industrial application. Refer to the following chart for more details.
| Specifications |
Details |
| Crushing Capacity |
5 TPH – 500 TPH (varies by model & application) |
| Feed Size |
Up to 1500 mm |
| Output Size |
3 mm – 100 mm (adjustable) |
| Material Handling |
Suitable for soft, medium, and hard coal |
| Drive Mechanism |
Direct drive / Belt drive / Gearbox-based |
| Rotor Speed |
500 – 3000 RPM (varies by crusher type) |
| Power Requirement |
5 HP – 500 HP |
| Construction Material |
High-grade steel with wear-resistant liners |
| Efficiency |
85% – 95% (depending on coal type & feed) |
| Dust Control System |
Integrated cyclone separator & bag filters |
| Safety Features |
Overload protection, automatic lubrication, vibration monitoring |
Benefits of Using Coal Crusher in India:
As a trusted Supplier of Coal Crusher in India, We designed for heavy-duty industrial
environments; our advanced crushers ensure maximum dust capture, ultra-low emissions, and
energy-efficient performance.
- Improved Work Efficiency and Productivity: The coal crushers crush
big blocks of coal into different sizes for superior fuel economy and industrial
processes.
- Improved Burning Efficiency and Power Savings: The burning of
crushed coal becomes more efficient and saves energy wastage due to improved
combustion, thus optimizing the power generation of different thermal plant
stations. Integrating an air
preheater improves thermal efficiency by using waste heat from
flue gasses.
- Less Maintenance with Less Downtime: Smart design employs
wear-resistant materials which help in reducing operating costs, enhancing equipment
life, and encouraging worthwhile maintenance.
- Effective Pollution Control: Dust suppression with simultaneous SO₂
reduction leads to lower emissions, which ensures that the pollution sources are
compliant with the regulations.
- Improved Material Handling and Storage: Smaller-sized coals provide
better ease of transport and storage, reducing blockage, and enhancing logistics
efficiency.
Applications of Coal Crusher:
As Coal Crusher Manufacturers in India, we offer state-of-the-art dust separation solutions
tailored for diverse industrial needs. Our high-efficiency coal crushers effectively trap
airborne particulates, ensuring superior dust control and regulatory compliance.
- Coal Gasification Plants: Gasification consists of pulverizing coal
into an optimum size during feed preparation for syngas generation and hydrogen
formation in synthetic-gas generation, attended by coal crushers.
- Waste-to-Energy Plants: Crushed coal enhances the combustion
performance and energy capacity of waste-to-energy plants while curbing potential
environmental damage.
- Railway & Marine Fuel Processing: Crushed coal is further
processed into uniform size chunks for steam locomotives and marine vessels
dependent on coal for propulsion.
- Carbon Black Production: Coal Crushers are used to crush raw coal
into such sizes as are required for carbon black production, widely used in the
rubber, ink, and tire industry.
- Oil Refineries: Some refineries are utilizing coal for liquefaction
as a coal feed for synthetic fuels. The process of liquefaction becomes much more
effective when coal is appropriately crushed.
Being Coal Crusher Manufacturers in India, Wintech Supply provides coal crushers that are
high in efficiency, strong performance and more or less eco-friendly to suite numerous
industrial applications. The power of advanced coal crushers lies in ensuring the maximum of
size reduction so that it can optimize the combustion efficiency, reduce the cost of
material handling, ease pollution control and maintenance costs. Its customized designs
enhance superior dust filtration and compliance with government regulations.
